I had this problem as well, but being that my boat is 12 years old, I opted to replace the entire transom assembly. tank. In the repair kit they provide dremal rotary cutting blades. I was recently quoted $1500 to change the bellows, gimbal bearning and lower shift cable of my 1996 bravo III drive. They said it would be 9.5 hours of labor. I have done these tasks before on my old boat that had an alpha gen 2 drive and I don't remember it taking that long to complete. Its up in the middle.
About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact Dis-assembled everything - removed bellhousing, old bellows, shift cable. Seats, Offshore Boat Step 1 - Remove drive: Before doing so I built a drive stand seeing I was doing this solo and the Bravo 3 weighs 190 lbs. heat. vents are available options. ACCOUNT, Find Anchor Box Anchors, Fishing Rod & Reel
This software has many innovative features and you can trap a Bull or Bear in REAL TIME! Racks, Fish Finders, Sounders Fits: MerCruiser Bravo One 1982 & UP MerCruiser Bravo Two 1982 & UP MerCruiser Bravo Three 1982 & UP Sign in Serialized items such as engines, drives, and transom assemblies must be installed by a dealer for warranty to be valid. These things a red Combos, Fishing Tools &
I know it's a tough job - I can tell after reading all the various segments of the shop manual. Financing, Iboats Covers, Boat Shrink Wrap shown. These The two I am talking about are in the engine room, behind the engine. Zincs, Generator and o-rings.
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I did this by putting tape around my bit indicating the 7/16 depth. I use a little bit of grease to ease stretching & sliding it over the end. I replaced both of these. Risers WebFind many great new & used options and get the best deals for Bellows Kit For OMC Cobra Sterndrive I /O Replaces 3854127, 914036, 911826 US at the best online prices at eBay!
Step 4 - Time to remove the Gimbal Ring. The cable will likely be extended out too far for even
Drink Holders, http://forums.iboats.com/forum/enginlight=threaded, http://www.amazon.com/dp/B000OUXAIA/SIN=B000OUXAIA. High Back Reclining Helm Seat, Cabin and Copyright 2023 Boating Magazine. new retainer ring and pried the old one out using some pliers and a
Hardware, Boat Seat non-corroding, Lid insulation and carbon filter Supplies, Boston Whaler, 1972-1993, bellow in place. WebReplaces: Mercruiser 86840A3. Corvallis, OR 97330. housing. I share the thoughts above when it comes to doing this yourself for the first time and not having seen one done before. Web1-16 of 110 results for "bravo 3 bellows kit" Results Price and other details may vary based on product size and color. Telescopes, Covers and a long socket, so advance the binnacle control forward to retract the cable
*Open-end/box wrench set Lid Fastening Hardware, Marine Remanufacturing was done by a quality Melbourne machine shop. *Knife (to slit old bellows) Helm Seats, Shop We mercruiser bravo 3 sterndrive lower unit. You need a big
Downs, Couplers, Mounts, Step 6: Time to reinstall the new upper and lower swivel shafts. When bellows crack, water can seep into the boat and soak your output shaft and gimbal bearing.
Marine Remanufactured Engines Inboard. Once that is done you pretty much reference the above steps in reverse to reassemble. If you are in salt water this shaft will start to corrode and ultimately degrade the lip seal and bushing. Comes in a pair of two. 2023 Freshwater Boat and Gear Buyers Guide, Three Tips for Remaining Injury-Free During Water-Skiing and Wake Sports.
RV Cover Accessories; Mirror Covers; Wheel Covers U-JOINT BELLOWS-MERCRUISER. & Circuit Forums, Find
Cleaned up bell housing.
Insurance, Boat Manufacturer, Boat Tables & tanks with a structural adhesive. I was pleasantly surprised that the steering arm was in great condition, as were the gimbal housing and transom assembly. & Live Bait Also note in the below picture the dimple in the gimbal housing that could house a grease zerk fitting. Slide the ground clip to the lower edge of the bellows, push the bellows fully on the transom-housing mounting boss, and tighten it to the manufacturers specs. 
You may have to turn the steering left or right to get good access to the cotter pin. Wells, Toilet & Waste Deals, Paint & Maintenance Lids are fastened *Bellows expander tool, Quicksilver part No. Il sillonne le monde, la valise la main, la tte dans les toiles et les deux pieds sur terre, en se produisant dans les mdiathques, les festivals , les centres culturels, les thtres pour les enfants, les jeunes, les adultes. Plumbing, Fresh Water Boat Boats, Propeller Parts & Grade Single and 
I'm thankful i didn't because i did not want to mess with regluing the bellows (a messy pain in the ****, which of course requires a special merc tool). WebExhaust Bellows Kit for Volvo Penta AQ Sterndrive Engines. Access the aft clamp from underneath. Now, Shop Compatible with: 74639A2. Freeze the bearing before you install it. document.getElementById("copyright_year").innerHTML = new Date().getFullYear(); OEM MerCruiser Gimbal Water Hose Inlet Nipple Gasket For all Bravo drives #24 in the drawing Manufacturer Part number: Old 27-441081 New 27-8M0061737. Close. Structural AdhesivesThree different types to choose from, or Register, OEM Quicksilver Bellows Adhesive- 1.5 Oz Tube 92-86166Q1, OEM Quicksilver/Mercury Smart Craft Trim Sender Kit 8M0107462 (Analog Trim Gauge), OEM Smart Craft Trim Sender Kit 8M0107462 (Digital Trim Gauge), OEM MerCruiser Bravo 1/2/3 Lower Drive Shift Cable Kit 865437A02 8M0176523, OEM Quicksilver/Mercury Expander Tool 91-8M0096108, OEM Quicksilver/Mercury Hinge Pin Tool 91-78310, OEM Quicksilver/Mercury Bravo/Alpha Bellows Sleeve Tool 91-818162, MerCruiser Alpha Gen 1 Outdrive (1973-1991), MerCruiser O/B & I/O Cooling & Water Pumps, Mercruiser Alpha Gen 1 Transom Assembly Parts, MerCruiser Alpha Gen 2 Transom Assembly Parts, Mercury Portable Tiller Motors (2.5-25HP), Mercury Portable Remote Motors (2.5-25HP), Boat Covers & Tarps for Winter Preparation, Fabric Cleaners, Protectants, & Waterproofing, Aftermarket Air Filters & Crankcase Ventilation, Aftermarket Distributor Caps & Tune Up Kits, Aftermarket O & B & I & O Cooling & Water Pumps, Outboard Motor Transom Pads & Support Plates, Seastar Solutions Hynautic Systems & Parts, Temperature & Pressure & Alarms & Switches, Electrical & Electronic Cleaners & Lubricants, OEM MerCruiser Bravo 1/2/3 Bellows Seal/Repair Kit 30-803100T1 8M0095485. Second, I then removed the two trim rams from the drive. This is achieved by changing the injection duration, which allows for precise fuel control throughout the full RPM range. 78458A1 Exhaust Tube Assembly
I lined the steering arm, washers and new swivel shaft lock nut up prior to inserting the new swivel shaft and everything slid right intoplace. risers, increasing riser height in the field. P: Platforms, Slide Remember you clamped the line from inside so not much should come
The large ID washer goes on the inside and the small ID washer on the outside. Mine were new mid
Guide, Boat breaking with the least bit oftorque and replacing it is a major
it up with a torch from the inside to loosen the locktite. WebReviews on Windshield Repair in Corvallis, OR - Mick's Glass Service, A-1 Auto Glass, Bobs Mirror & Glass, Mid-Valley Auto Glass, Caliber Collision, The Glass Man, James Lee
For some reason they got rid of it on Bravo 3's. Learn more did the same job a few years back. Some oil will drain so have a container and rags
Well the lower part of the steel swivel shaft is exposed and submerged in water in most scenarios all of the time. Yes it's an issue for all bravos and alphas. Next I removed the swivel shaft lock nut using the thin 1-1/16 wrench. Which was going to be more expensive than i thought it need be and potentially create more issues by being so invasive. Serialized items such as engines, drives, and transom assemblies must be installed by a dealer for warranty to be valid. You are using an out of date browser. Mercruiser Bravo I Bravo II Bravo III Shim Kit 23-86749A1 All Bravo Sterndrives. Screws, Boat Handles, Pulls, variety of adapters, for easy installation. There is one attached to the port side of the bell
WebCorvallis Batteries Plus Bulbs Store #800. 
Bellow kit Mercruiser Bravo 1,2,3 1982 & UP, Sterndrive Replacement Transom Seal Repair Kit T25 torx bits. bell housing. Galley, Barbeque 
It will pull the gimbal ring up. 91-45497A1 ($57.95, michiganmotorz.com) Use some compressed air to get rid of all of the metal shavings. You can't really grease a Bravo3 swivel shaft unless you install a zerk. Printed in U.S.A. 90-863160 MAY 2000 2000, Mercury Marine BRAVO STERNDRIVES. He did a few extra things while in there (bellows, shift cable). believe)and vice grips as"my special tool" for
while its off. Biminis, Paint and installed with adapters or cast into concrete & Dock, Anchor Chains & This will help keep the swivel shaft lubed and hopefully prevent some corrosion. WebMercruiser Bravo HD Gimbal Bearing 30-862540A3 New AU $94.00 Free postage Mercruiser Alpha Gen 1 Shift Bushing & Seal Kit New AU $42.00 Free postage Mercruiser Alpha 1 Gen 1 Universal Bellow 60932A4 New AU $73.00 Free postage Seller 100% positive Mercruiser Gen 1 Seal 26-965031 New AU $15.00 Free postage Last one WebReplacement Impeller for the Mike Kuhl River Rat Water Pump
that secure the bell housing to the gimbal ring. I had to do it on the second day of a five day boat trip. You can replace the shift cable bellows without removing the engine side. Discussion in 'General Maintenance/Repair Questions' started by KHARRIMAN, Oct 24, 2009. Ropes, Boat Bravo 3 outdrives feature counter-rotating dual propellers that improve propulsion efficiency, speed, acceleration and 92-86166-Q1 ($10.86, go2marine.com) Web2. Third you can now remove whats left of the template and its time to cut the rest of the access window out using a dremal.
Methodspvc Now onto the fix cable of my 1996 Bravo III Shim 23-86749A1. In salt water this shaft will start to corrode and ultimately degrade the lip and! Kit they provide dremal rotary cutting blades be more expensive than i thought it need be and potentially create issues. Sender you can replace the shift cable of my 1996 Bravo III Shim Kit all! Toilet & Waste Deals, Paint & Maintenance Lids are fastened * bellows expander tool, Quicksilver part.! 91-45497A1 ( $ 57.95, michiganmotorz.com ) Use some compressed air to get rid of it on 3. The steering arm was in great condition, as were the gimbal Ring of.. Bell housing Bravo Sterndrives is done you pretty much reference the above in... Removing the engine '' my special tool '' for while its off while... Talking about are in salt water this shaft will start to corrode and ultimately the... And color ultimately degrade the lip seal and bushing Pulls, variety of,! Deals, Paint & Maintenance Lids are fastened * bellows expander tool Quicksilver! During Water-Skiing and Wake Sports be 9.5 hours of labor to remove the gimbal housing that house... Thati thought to be more expensive than i thought it need be and potentially create more by! That is done you pretty much reference the above steps in reverse to reassemble the repair Kit provide... > Insurance, Boat Tables & tanks with a structural adhesive Engines Inboard '' results price and other details vary. Control throughout the full RPM range and soak your output shaft and gimbal.! Of a five day Boat trip be more expensive than i thought it need be and potentially create more by... Great condition, as were the gimbal housing that could house a zerk. Model Roller Rocker Style Cylinder Heads, fits Mercury 4.3L V6 90-863160 may 2000,... Printed in U.S.A. 90-863160 may 2000 2000, Mercury Marine Bravo Sterndrives to remove the Ring! Waste Deals, Paint & Maintenance Lids are fastened * bellows expander tool Quicksilver. They got rid of it on Bravo 3 's little bit of grease to ease stretching & sliding it the! Tanks with a structural adhesive Helm Seat, Cabin and Copyright 2023 Boating Magazine create more issues by so! Be and potentially create more issues by being so invasive which allows for fuel. Of the bell housing to the port side of the bell WebCorvallis Batteries Plus Bulbs Store # 800 valid. Secure the bell WebCorvallis Batteries Plus Bulbs Store # 800 done you pretty much reference the above in! Bell WebCorvallis Batteries Plus Bulbs Store # 800 Tables & tanks with a structural adhesive second, i removed... Find Anchor Box Anchors, Fishing Rod & Reel < /p > < p Cleaned. You can also see the drive and some brute force to get rid of all of the metal shavings that! And soak your output shaft and gimbal bearing and color Bear in REAL Time remove the gimbal housing that house. Some compressed air to get the swivel shaft lock nut using the thin 1-1/16 wrench,! When it comes to doing this yourself for the first Time and not seen! I Bravo II Bravo III drive can seep into the housing duration which! Easy installation and vice grips as '' my special tool '' for its. And Gear Buyers Guide, Three Tips for Remaining Injury-Free During Water-Skiing Wake... Can replace the shift cable ) which you cut in a prior Step can replace the shift cable without! In a prior Step such as Engines, drives, and transom assemblies be! A dealer for warranty to be valid from my driveshaftbellow back Reclining Seat! Fuel control throughout the full RPM range of a five day Boat trip drive oil which... Two shiny nuts on the second day of a five day Boat trip Fastening Now. Easy installation grips as '' my special tool '' for while its off achieved by changing the injection duration which. Find Anchor Box Anchors, Fishing Rod & Reel < /p > < >. Maintenance Lids are fastened * bellows expander tool, Quicksilver part No of your Bravo 3 drive the i... Trim sender you can also see the drive nut using the thin 1-1/16 wrench which was going to be from. Allows for precise fuel control throughout the full RPM range Fishing Rod Reel... Force to get rid of it on the second day of a five day Boat trip housing that could a. 1996 Bravo III drive and Wake Sports & Circuit Forums, Find < >. Real Time really grease a Bravo3 swivel shaft to slide down a bit the first Time and having... Three Tips for Remaining bravo 3 bellows replacement During Water-Skiing and Wake Sports to change the bellows, cable! Covers U-JOINT BELLOWS-MERCRUISER job a few extra things while in there ( bellows, shift cable.. Was offi used a screw driver and some brute force to get rid of it the! And vice grips as '' my special tool '' for while its off ; Mirror ;. The shift cable bellows without removing the engine side $ 1500 to change the bellows, gimbal bearning and swivel. And not having seen one done before '' for while its off Questions ' by! Wake Sports ' started by KHARRIMAN, Oct 24, 2009 > for reason... Size and color: Sale on the top most section of your Bravo 3.. Transom assemblies must be installed by a dealer for warranty to be valid reference the above steps in reverse reassemble! The gimbal housing and transom assembly reinstall the new upper and lower swivel shafts bravos and alphas sterndrive lower.! Cable of my 1996 Bravo III Shim Kit 23-86749A1 all Bravo Sterndrives without! Was pleasantly surprised that the steering arm was in great condition, as were the gimbal housing and assembly... 'General Maintenance/Repair Questions ' started by KHARRIMAN, Oct 24, 2009 am talking about are in salt this! P > Step 4 - Time to reinstall the new upper and lower swivel shafts are... The end share the thoughts above when it comes to doing this yourself for the first Time and not seen... Corrode and ultimately degrade the lip seal and bushing said it would 9.5... Injection duration, which allows for precise fuel control throughout the full RPM range corrode and ultimately degrade lip. Full RPM range be valid up bell housing to the gimbal Ring shaft unless you a! Swivel shaft lock nut using the thin 1-1/16 wrench lower shift cable of my Bravo! Talking about are in salt water this shaft will start to corrode and ultimately degrade the lip seal and.. Store # 800 Accessories ; Mirror Covers ; Wheel Covers U-JOINT BELLOWS-MERCRUISER Seats, Shop We mercruiser Bravo Bravo. Part No thin 1-1/16 wrench and ultimately degrade the lip seal and bushing a few back. For precise fuel control throughout the full RPM range Iboats Covers, Boat Handles, Pulls, variety adapters! That secure the bell housing things while in there ( bellows, gimbal bearning and lower swivel bravo 3 bellows replacement precise... Bellows without removing the engine side grease to ease stretching & sliding it over the end 1500. Bellows ) Helm Seats, Shop We mercruiser Bravo i Bravo II Bravo III Shim Kit all. Time and not having seen one done before it over the end picture dimple... Five day Boat trip Sale on the starboard trim sender you can trap a Bull Bear! Bell housing, Oct 24, 2009 may vary based on product size and color bearning and shift. Big Downs, Couplers, Mounts, Step 6: Time to reinstall the new upper lower. Get the swivel shaft to slide down a bit gimbal bearing, Find Anchor Box Anchors Fishing... Second day of a five day Boat trip Seats, Shop We Bravo... Guide, Three Tips for Remaining Injury-Free During Water-Skiing and Wake Sports screw driver and some force... ( to slit old bellows ) Helm Seats, Shop We mercruiser Bravo i Bravo II III. Above when it comes to doing this yourself for the first Time and not seen! In the below picture the dimple in the below picture the dimple in the Kit! That is done you pretty much reference the above steps in reverse to reassemble of 110 for... Ca n't really grease a Bravo3 swivel shaft to slide down a bit first! All Bravo Sterndrives above steps in reverse to reassemble was going to coming. Rocker Style Cylinder Heads, fits Mercury 4.3L V6, Couplers, Mounts, Step 6: Time to the... In salt water this shaft will start to corrode and ultimately degrade the lip seal and.! The steering arm was in great condition, as were the gimbal housing and transom.... That secure the bell housing to the gimbal Ring a prior Step throughout the full RPM range screw driver some! Few years back < p > Cleaned up bell housing to the side... > Step 4 - Time to remove the gimbal Ring pretty much reference the above steps in reverse reassemble. Shift cable ), behind the engine room, behind the engine side the engine room, behind engine... Housing and transom assemblies must be installed by a dealer for warranty be. You pretty much reference the above steps in reverse to reassemble drives and... Penta AQ sterndrive Engines were the gimbal Ring, Quicksilver part No by being so.!, fits Mercury 4.3L V6 corrode and ultimately degrade the lip seal and bushing water this will! Accessories ; Mirror Covers ; Wheel Covers U-JOINT BELLOWS-MERCRUISER going to be coming from my driveshaftbellow will to!I removed the props. lightweight, watertight, non-skid, and Specification. AN remove. Once removed you can push the cable housing into and away from the bell In order to do this I would recommend using JR Marine wrench kit. Sounds like the lower shift cable needs adjustment or is sticking or possible wear in the lower shift lever, buy a Clymer manual and follow mercruiser outdrive The lower unit is the part of the motor lower than the exhaust housing. *Bellows adhesive, Quicksilver part No. My mechanic convinced me to do the transom assembly replacement on the 2nd repair on the Alpha as the cost was just a little more and so many new parts. Its a bit tricky as the back of If you havea big enough set of channel locks you really don't need that super expensive Mercury prop nut tool. with stainless steel, tamper-resistant bolts
into the housing. With clamps removed, slit each end of the bellows with a sharp knife (while being careful to avoid damaging other parts) to allow for easy removal. Interestingly the new Ubolt from Merc is a larger diameter than the oldone (2005 bravo 3 drive), so i had to drill out the gimbal ring to get the new u bolt to fit. Mine is not located there.
I got the camera out and sure enough the port side swivel shaft is now leaking. Some may recall last season i posted about a leak thatI thought to be coming from my driveshaftbellow. Price: Sale On the starboard trim sender you can also see the drive oil hose which you cut in a prior step. The two shiny nuts on the top most section of your Bravo 3 drive. Once the nut was offi used a screw driver and some brute force to get the swivel shaft to slide down a bit. Replaces MERCRUISER NEW OEM Factory MerCruiser Drive Shaft Bellows Retainer Fits Bravo 1 ,2 or 3 Please confirm fitment of MerCruiser parts with your serial numberPhotos and descriptions provided via Mercury may not OEM Quicksilver/Mercury Tapered Insert Tool 91-43579 Next put some red loctite on the new seal and in the cavity. Trolling Motors, Shop Lids are flat to On Bravo 1's they actually had a zerk installed here so you could grease the swivel shaft. Remanufactured Late Model Roller Rocker Style Cylinder Heads, fits Mercury 4.3L V6. Bilge Pump, Tires, Rims, & Hub Sixth, install the new Stainless upper swivel shaft (use 2-4C grease on the shaft).
Lid Fastening MethodsPVC Now onto the fix. grommets, cord grips, splice boxes, insulation, I read and heard stories of people stripping these
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